Maryam Naghipouzade Mahani; Mohammad Hosein Aghkhani; Khalil Behzad; Abbas Rohani
Abstract
Introduction: Conventional technology of sugar production from sugar beet roots consists of the next subsequent steps: sugar beet slicing, thermal denaturation of the sliced beet roots followed by diffusion in hot water at 70–75 _C, purification of extracted juice by lime, concentration of purified ...
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Introduction: Conventional technology of sugar production from sugar beet roots consists of the next subsequent steps: sugar beet slicing, thermal denaturation of the sliced beet roots followed by diffusion in hot water at 70–75 _C, purification of extracted juice by lime, concentration of purified juice and crystallization. The diffusion process is one of the most important steps that effect on product yield. The quality of cossettes is too important that increase extraction yield. Therefore the main function of the beet-slicing operation is to improve the diffusion operation. The most important factors in producing quality cossettes are the type of knives. Most knives have a V shape that cause increase of the surface area of the beets. At slicing operation, Amount of the sucrose of beet extract directly. Considering the blade edge causes the rupture of beet cell so it effects on quality of juice and yield of extraction. Also the different blades edge causes different surface areas that effect on osmotic operation. In this work, the effect of two kinds of blades (serrate and flat edge) is studied on extraction process and the juice quality. Material and method: Fresh sugar beets (Beta vulgaris) were obtained from Ferdowsi university farm and storage at 5C°. For each test run, 300gr of cossette 4mm thickness and 8cm in length were cut by cutting device with ability of blade change. The sucrose content of cossetttes was measured in ICUMSA method. These tests were organized as follows 4 steps. The first step was washing. Considering amount of sucrose of sugar beet extract directly at slicing operation, the decrease of sucrose content of cossettes and the sucrose of washing juice should be measured. For this stage, 120gr of cossettes were washed with 320gr of distilled water. After washing the cossettes, the sucrose content of cossettes was measured again and the decrease of suocrose content of cossettes was calculated and sucrose of washing juice was measured. For the thermal-pretreatment step, 130gr of sugar beet cossettes were treated with 260gr of distilled water 70C° at 7min and the sucrose of thermal-pretreatment juice was measured. In the diffusion step, 130gr of these cossettes were immersed in 260gr of distilled water 73C°. The solute concentration (Brix, g solubles 100 g_1 juice) was measured by digital refractometre (PR-101, Atago, 50 Kyo, Japan) every 5 to 10 min up to equilibrium conditions. The final step was pulp pressing. The pulps were compressed by laboratory press (2 bar) at 15min. following by the pressed pulp was weight then the sucrose content of them was measured. In the following, purity and nonsucrose of juice were determined for washing, thermal-pretreatment and diffusion steps. These parameters were measure in ICUMSA unit which is based on polarimeter method. Also extraction yield of diffusion, mass of extraction sucrose and extraction sucrose at diffusion, pressed pulp yield, extraction degree and energy were calculated. The data were analyzed in 2-sample t-test at minitab17 and the graphs were drew in excel. Results and discussion The results showed that the edge of the baled had significant effect on the juice purity (washing and thermal-pretreatment steps), non-sucrose content and sucrose of juice, extracted sucrose at cutting operation, extracted sucrose at diffusion, degree of extraction, yield of pulp, time and energy (P<0.05). The most juice purity was obtained from flat blade with 78.33%, 84.86% and 85.52% at washing, pretreatment and diffusion steps respectively. Also the least of non-sucrose content was obtained from this blade with 0.1%, 0.55% and 0.51% at washing, pretreatment and diffusion steps respectively. The serrate blade increase the tearing (rupturing) of the beet cells at slicing operation. Torn cells allow more impurities (nonsugars) to be diffused into the surrounding juice, causing an increase in nonsugars and, consequently, a reduction in juice purity. For the serrated blade, The most extracted sucrose at cutting operation and diffusion step, mass of sucrose of diffusion juice and degree of extraction were obtained 14.5%, 94.4%, 7.22 gr and 0.19 respectively that compare to another blade is more. The edge of serrate blade increases the surface aria of cossettes compare to use of flat blade. The surface area is one of the most important parameter to improve osmotic operation. The more contact area between the beet cells and the water in the diffuser cause the more movement of sugar from the cells to the diffusion juice. Therefore the use of the serrate blade improves the osmotic operation and enhances the extracted sucrose. The least of pulp yield, extraction time and energy were obtained 27.97%, 40 min and 1.7 Kw/h respectively for this blade. The increase of sucrose extraction reduces the pulp yield. As regards osmotic operation improve whit the increase of surface area cossettes, therefor the sucrose extract at lees time and the total energy decrease. Regarding to the results, both of blades improve some of the extraction parameters.
Eisa Jahed; Mohammad Hossein Hadad Khodaparast; Khalil Behzad; Mohammad Elahi; Arash Koocheki
Abstract
In this study, response surface methodology was used to determine the optimum raw sugar beet juice purification process conditions using bentonite to produce inverted liquid sugar. For this purpose, impact of factors on the purification process such as bentonite concentration (1-5 gr/li), pH (3.5-6) ...
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In this study, response surface methodology was used to determine the optimum raw sugar beet juice purification process conditions using bentonite to produce inverted liquid sugar. For this purpose, impact of factors on the purification process such as bentonite concentration (1-5 gr/li), pH (3.5-6) and temperature (35-95 ˚C) was investigated. For each response, a second-order polynomial model was developed using multiple linear regression analysis. Correlation coefficients of fitted regression models of color, turbidity, ash, adjusted purity and invert sugar for juice purification process were determined as 0.95, 0.89, 0.90, 0.91 and 0.96 respectively. Results showed that while increasing the bentonite concentration increased the turbidity content but the adjusted purity decreased, and had no significant effect on other parameters. At lower pH levels, separation of color and turbidity causes by bentonite, but was in creased it decreased separation of ash and also increased invert sugar levels. With increasing temperature from 35˚C, to 95˚C, Separation of color and turbidity causes and invert sugar and adjusted purity content as well as increased, while this variable has no significant effect on syrup ash content. The optimum conditions of raw sugar beet juice purification process using bentonite was determined to obtain minimum color, turbidity and ash with maximum invert sugar and adjusted purity which were verified experimentals were found to be bentonite concentration of 1.70 gr/li, pH of 4.47 and temperature of 75˚C. At this optimum point, color, turbidity, ash, adjusted purity and invert sugar content were found to be 1664 ICU420, 6.3 NTU, 0.55 %, 93.9 % and 1.60 %, respectively.
Rohollah Behzad; Khalil Behzad; Mostafa Mazaheri Tehrani; Mostafa Shahidi Noghabi
Abstract
On of the most important of sugar beets quality is amount of sodium and potassium, because this compounds are strongly molassogenic and reduction of yield. So , attention on reasons that change this compound in sugar beets and consequently in produced juice are very important. In this study, effect ...
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On of the most important of sugar beets quality is amount of sodium and potassium, because this compounds are strongly molassogenic and reduction of yield. So , attention on reasons that change this compound in sugar beets and consequently in produced juice are very important. In this study, effect of size of sugar beet (obtained from different areas) on changes of sodium and potassium are investigated. Sugar beets that obtained from 3 areas , are sorted ( big size, medium size, small size and mixed size) and stored during 18 days industrial silo in Shirvan sugar factory. The results shown that amount of sodium and potassium related to cultivation areas and during storage amount of this compound change with size of sugar beets inversely. Namely , increasing of this compound in small size of sugar beets were more than others.
Keywords : Size of sugar beets, Sodium, Potassium, Different cultivation areas, Storage in silo
Seyed Mohammad Ali Razavi; Khalil Behzad; Mostafa Mazaheri Tehrani
Abstract
In this paper, the effect of two domestic seeds hydrocolloids (Basil seed and Sage seed gums) and one commercial hydrocolloid (pectin) on characteristics of non-fat concentrated yoghurt was studied. For this purpose, effect of different concentrations of these gums (0.05, 0.1, 0.15 and 0.2%) on physicochemical ...
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In this paper, the effect of two domestic seeds hydrocolloids (Basil seed and Sage seed gums) and one commercial hydrocolloid (pectin) on characteristics of non-fat concentrated yoghurt was studied. For this purpose, effect of different concentrations of these gums (0.05, 0.1, 0.15 and 0.2%) on physicochemical and sensory properties after 1 and 7 days were investigated and compared with control sample (without gum). Physicochemical characteristics were included total solids, syneresis, apparent viscosity and softness of concentrated yoghurt. Flavor, odor, color and mouth feeling were evaluated as sensory properties. With increasing the concentration of gums, total solids, syneresis, apparent viscosity and softness of samples decreased. Yogurts containing 0.05% gum was acceptable by panelists. The highest apparent viscosity and sensory acceptance were seen in samples containing sage seed gum, whereas samples containing pectin had the highest total solids and firmness. The apparent viscosity of samples decreased after 7 days storage, whereas the syneresis and softness increased, and sensory properties improved.
Key words: Hydrocolloid, Pectin, Sage seed gum, Basil seed gum, Concentrated yoghurt
Farideh Tabatabaei Yazdi; Khalil Behzad; Mostafa Mazaheri Tehrani; Mostafa Shahidi Noghabi
Abstract
One of the most important stages in sugar industry that making wastewater and contamination is the water obtained to washing of CO2 in mazoot furnace and related pumps. Amount of water consumption in this stage is about 30 to 35 percent of weight of sugar beet, so amount of this stream is considerable. ...
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One of the most important stages in sugar industry that making wastewater and contamination is the water obtained to washing of CO2 in mazoot furnace and related pumps. Amount of water consumption in this stage is about 30 to 35 percent of weight of sugar beet, so amount of this stream is considerable. Mixing of carbon black and water compose the colloid in liquid phase. These colloids do not separate easily. This water is black, thus it is unuseable. In this study used liming to refining of wastewater. Samples obtained from tow factories (sugar plant of torbat heydariyeh and joveyn ). Lime was added into samples directly. Relationship of pH to amount of added liming , rate of deposition of carbon black, volume of mud and coagulation percent was investigated. the results shown that there is a strong correlation between amount of lime milk and given parameters and rate of deposition of carbon black, volume of mud and coagulation percent evaluate with obtained equations. Additionally the results shown that carbon black separate completely in pH = 11.65, and obtain glassy water.
Key words: Refining of wastewater, Sugar factory, Lime furnace
